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Our PLC version has got the following advantages : 1.Easy access for an operator on screen all data and cycle running status. 2. Easy to edit cutter life, number of teeth on touch screen. 3. Easy to access real time no. of teeth cut on the screen. 4. Easy to access on screen number of cycles finished for remaining cutter life. 5. Any alarm (like Hydraulic motor tripped, Coolant motor tripped, cutter motor tripped or any door limit is open) is easy to access on screen. 6. Alarm remedy also given on screen pages by pressed ALARM HELP key 7. Machine complete status displayed on screen like Manual/Auto mode, ready position, cycle running, cycle stopped etc.. 8. HMI Screen is IP65 protected. 9. JOG Inching function also adjoined with Auto cycle. 10. Cycle stop function added in machine functionality. 11. PLC Input and output status also visible on screen. 12. In future any change in operation can be done by PLC control. Please note above functions are not possible in Conventional control of m/c. SPECIFICATIONS Gleason No. 102 Hypoid Generator CAPACITY English Metric Diametral pitch (Coarsest) . . . . 16 1.6 Mod. Diametral pitch (finest) . . . . . Limited only by smallest practical cutter point width Cone distance . . . . . . . . 0” to 2 5/16” 0 to 59mm Work Head angle . . . . . . . − 12° to 90° Extreme ratio . . . . . . . . Any practical ratio Minimum ratio for non-generated spi- ral bevel gears . . . . . . 2½ to 1 Minimum ratio for non-generated hy- poid gears. . . . . . . . 3½ to 1 Maximum gear pitch diameter (shafts at 90°) | Spiral Bevel | Hypoid | Spiral Angle | 0° | 20° | 35° | 50° | 10-1 Ratio | 4¼” 108mm | 4⅝” 117mm | 3¾” 95mm | 3 ¾” 95mm | 3½ - 1 | 4” 102mm | 4½” 114mm | 3⅝” 92mm | 3 ¾” 95mm | 2½ - 1 | 3⅞” 98mm | 4¼” 108mm | 3½” 89mm | 3 ¾” 95mm | 2-1 | 3¾” 95mm | 4⅛” 105mm | 3⅜” 86mm | 3 ¾” 95mm | 1½ - 1 | 3½” 89mm | 3⅞” 98mm | 3⅛” 79mm | 3” 76mm | 1-1 | 3” 76mm | 3¼” 83mm | 2⅝” 67mm | 2¼” 57mm |
Face width (maximum) . . . . . . 7/14” 11mm Number of teeth . . . . . . 5-200, except prime WORK SPINDLE Diameter of taper bore, large end . 1 17/32” Taper . . . . . . . . . . ½” / ft Depth of taper . . . . . . . . 3” Diameter of hole through spindle . . ¾” CUTTER DIAMETER 1.1” , 1 ½” , 2” , 2 ¾” and 3 ½” WORK HEAD SETTINGS Maximum offset above center . . . 1 ⅛” 29mm Maximum offset below center . . . 1 ⅛” 29mm Maximum distance from machine cen- ter to nose of spindle . . . . . 5” 127mm Minimum distance from machine cen- ter to nose of spindle . . . . . 1 ¼” 32mm FEEDS AND SPEEDS Cutter speeds . . . 72 to 400 ft. / min. 22 to 122 M/Min. Feeds (sec./tooth) . . . . . . 1.28 to 48 ELECTRICAL EQUIPEMENT Main motor . . . . . . . . . . ¾ H.P. 1800 R.P.M. Hydraulic motor . . . . . . . . . ⅓ H.P. 1800 R.P.M. Coolant Motor . . . . . . . . . ¼ H.P. 1800 R.P.M. MISCELLANEOUS Floor space . . . . . . . 26 ½” x 39 ½” 67cm x 100 cm Net weight . . . . . . . . 3,425 Lbs. 1,553 kg. Shipping weight, boxed for export 1 case 5’ 6’ x 3’ 3” x 5’ 10” . . . 3,880 Lbs. 1 case 167cm x 98 cm x 177cm . . Ex1,760 kg
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